PP Cable Drum Bobbin
What is PP Cable Drum Bobbin
A cable bobbin is also called as cable bobbin,cable spool,wire reels,cable drum ect.it is a tool for winding wire, wire rope or cables. PP Spool is designed specifically for cable management and wire handling. It is a reliable and efficient solution for storing and dispensing cables, making it an essential tool for professionals in the industry. PP Spool is suitable for various applications, including cable stranding, wire spooling, and general cable management. Its versatile design accommodates different cable sizes and types, making it a versatile and essential accessory for any cable-related tasks.
Lightweight and Durable: Made with high-quality PP plastic, our empty spools are lightweight yet durable, ensuring long-lasting use.
Non-toxic and Eco-friendly: Crafted from non-toxic materials, our PP spools are safe to use and environmentally friendly.
Water and Moisture Resistant: Our spools are designed to be water and moisture resistant, protecting your yarn, fiber rope, cable, and optical fiber from damage.
Easy to Use and Maintain: With their flexible size and easy-to-clean design, our PP spools are convenient to use and maintain for various applications like winding, molding injection, cable payout, stranding, and wire reeling.
Versatile Application: Perfect for use in the textile and electrical industries, our PP spools can be used for winding yarn, fiber rope, cable, optical fiber, as well as for molding injection purposes.
Why Choose US
Our Factory
Taian Bairuixin Import and export Co. ,Ltd based in Tai'an City, Shandong Province, China. With 17 years of experience in foreign trade exports, we are well-equipped to meet your needs.
Global sales
Our products are mainly sold to the United States, South Korea, Indonesia, New Zealand, Poland, Ukraine, Romania, and the United Kingdom, among others.
Product application
Our cable drums usually come in four different types, each with their own uses: wood, plywood, plastic and steel, which can also be termed as drums, have been used for many years to transport electric cables, fiber optic cables and wire products.
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According to the material and specifications of filament winding, the specifications and materials of bobbin are also different. A bobbin wound with steel wires are generally made of steel plates, but wooden cable bobbins can be used for winding fine wires and non-ferrous wires. The demand of plastic bobbins is increasing.
The ratio of the outside diameter of the bobbin to the inner diameter and the net width is usually 1:0.4:0.6. The finished bobbin for wire rope are larger, according to the thickness of wire rope, there are wooden bobbins, iron-wood bobbins,steel bobbins. The outer diameter of the large wooden bobbin or the iron wood bobbin used for the wire rope is 6m. The steel bobbin used for semi finished steel wire is usually large outside diameter and small in width.
The capacity V of the bobbin can be calculated according to the following formula: V = B (D2-d2) *0.7854 *7.85K; V is the capacity of the I-wheel, g; B is the net width of the I-wheel, cm; D is the outer diameter of the bobbin, cm; D is the inner diameter of the bobbin, cm; K is the density coefficient of wire winding.
Steel bobbins: Welded by strengthened thick plates, NTC, YA-40, etc., and checked by dynamic balance of machining, high strength, high stiffness, high speed operation and good stability.
Plastic bobbins: Plastic cable spool use special engineering plastic injection molding,with high precision, advanced structure, side plate reinforcement, good balance performance, high strength, acid and alkali corrosion resistance, balance accuracy up to 6.3. The overall structure is plastic, metal matching, to ensure the shaft hole requirements and electrical conductivity, product parts can be replaced, easy maintenance, generally according to customer equipment requirements, can do different strength precision of the bobbin, the disadvantage is, take-off and release line meters long, will cause flange deformation due to large capacity.
PN series recycling bobbin is mainly used in the process of fiber optic cable's receiving and releasing; data communication cable in series, twisted, cable forming and other production process receiving and releasing; suitable for RF cable, wire and cable high-braided machine receiving, high-winding machine receiving and releasing, extruder receiving and releasing, winding machine receiving and releasing. Steel bobbins are mainly used for retracting and releasing products with finer diameter, and the precision requirements are very high, such as 0.07 MM-0.2 MM and other wires.
It is suitable for the high-speed take-up process of the production line in domestic and abroad. The product quality control is precise and strict, leading to similar products in China.
Wire drawing, copper plating, annealing, stranding, armoring, cable forming and so on in wire and cable and wire welding industry.
Cable drum turntable and explosion-proof plug housing is cast aluminum alloy, surface spray with plastic; inside can be installed with leakage protection small circuit breaker; plug has split and close instructions, the plug grounding contact is longer than the main contact, the plug is inserted when grounding plug first, when pulling off, grounding contact after disconnection; socket and plug are equipped with interlocking device, power failure rear. It can be plugged and pulled; Cable reel drums are flexible to rotate and move with brackets and running wheels, easy to move; cable length standard configuration is 30 meters; cable wiring.
Applications of Wire Spools
Construction and Electrical Industries
Wire spools are extensively used in construction and electrical industries for managing various types of wires, including electrical cables, network cables, and communication wires. They are instrumental in facilitating efficient wire installation, maintenance, and repairs, supporting the smooth functioning of electrical systems.
Telecommunications and Data Centers
In telecommunications and data centers, wire spools play a vital role in organizing and managing vast networks of cables and wires. They enable efficient cable management, making it easier to identify, access, and replace specific wires as needed, leading to improved network reliability and troubleshooting capabilities.
Entertainment and Event Industries
Wire spools find applications in the entertainment and event industries for managing cables used in lighting, sound systems, and audio-visual setups. The organized deployment and storage of wires on spools help streamline setup and dismantling processes, ensuring smooth and efficient event operations.
Tips for Improving Quality of Wire Spools
The first stage is the wire spooler quality inspection stage
That is to say,through strict inspection to control and ensure the quality of products transferred to the next process and factoryThe characteristic of full-time inspection is "separation of three powers".That is: some people make standards; others are responsible for manufacturing; others are full-time testing the quality of products. The essence of this practice is to scrap articles and grade them in products. This has achieved certain results in ensuring the quality of the factory.
The second stage is the electric wire spooler statistical quality control stage
This stage is characterized by the use of statistical principles to establish quality control between production processes to prevent the occurrence of substandard and test the quality of products. In the way, the person responsible is also transferred from full-time inspectors to professional quality control engineers and technicians.
The third stage is the cable spooler total quality management stage
It is further developed on the basis of statistical quality control. It attaches importance to the recognition factor, emphasizes the participation of all members of the enterprise, and all the work in the whole process should be carried out quality management.
Introduction to the Safe Use of Industrial Mobile Cable Reels
How to use the mini national standard socket reel
The function of the mini reel is equivalent to the ordinary power strip at home, but the function is perfect, it is more portable and convenient to use. When using the plug socket of the mini reel, it is the same as the ordinary one, that is, do not plug household air conditioners, high-power microwave ovens and other high-power electrical appliances into sockets with lower rated power; in addition, choose the same according to the electrical power Do not plug several electrical appliances with higher power on the same mobile cable reel.
Common use of national standard or industrial mobile cable reels
Whether it is an industrial industrial mobile cable reel, a cable reel or an ordinary socket, it should be done: When connecting the plug, it should be ensured that the contact is good, not loose, and there is no need to use strong force when pulling it out. When the size of the plug and socket is not the same, do not artificially change the size or modify the shape, and use it forcefully; when the cable or plug is damaged, it should be replaced by a professional. When the power of the socket is too high, the power of the connected electrical appliance should be checked in time , To prevent danger caused by long-term overload.
The use of industrial mobile cable reel is also very important, that is, be careful not to overload it. On a single power socket, the rated current of the socket is the rated current of the socket multiplied by the voltage; while the three-phase socket is different, the large current is the rated current multiplied by the rated voltage and then multiplied by 170%. When using in the country, pay attention to distinguish between standard sockets and industrial sockets, and single sockets and three-phase sockets for correct operation.
How to Handle Large Electrical Cable Coils
With forklift
Large format cable drums can never be laid down, they should always be handled with a forklift avoiding contacting the blades directly with the cable.
It can only be attacked on the part of the cable if it is fully protected with Propaflex or similar material, to avoid possible contact with the cable.
By crane
To be able to correctly handle large format drums with an overhead crane, we must be equipped with the appropriate tools.
We must have two iron bars strong enough to handle the weight they must support. Two side chains will be hung from each end of one of the bars. At the ends of the chains there will be a hook where the other iron bar will be attached to the coil through the holes in the shaft.
This operation prevents the chains or cables from pressing against the wings of the coil, thus preventing it from breaking. Should this breakage occur, the cable would be damaged and the handling operation would be jeopardised.
Due to its complexity, this operation should always be carried out by personnel trained in handling cranes or bridge cranes.
Loading and unloading a lorry with large format electrical cable coils
Due to the dimensions and weight of these drums, we must ensure that during transport the load does not suffer any improper movement. For this reason, we will place the coils up to a diameter of 2200 mm2 on especially designed pallets for cable drums and we will strap the pallet to the drum if it is considered necessary to have a better grip.
For drums with 2400 mm2 diameter or more, we will secure them with wedges or special fastening with straps or other elements.
Once the material arrives at its destination, it must be unloaded using a forklift truck or crane. We will never let the drum fall to the ground from the truck using sand, tires or any other element to absorb the impact, as the cable and the reel will surely be damaged.
General principles
Lifting and transporting devices should only be used within their rated (safe working load – SWL) capacity.
Professional approval should be sought before any lifting or transporting device is used for a purpose for which it was not originally intended.
Before transporting any object, first ensure it is properly stacked and secured – taking into consideration its nature, the construction of the transport and the journey to be made. Rough or uneven surfaces create extra hazards.
Where a load is unusual and likely to need special care, ensure all precautions are properly checked and adequately supervised before the load is allowed to move.
Only authorized personnel should be permitted to use any lifting or transporting devices. Where there is a legal requirement or when driving certain types of equipment or transport, the personnel should be certified or licensed. Typical examples are fork lift truck and crane drivers.
The use of unauthorized equipment for handling, lifting or transporting cable drums should be prohibited.
Under no circumstances should case grabs be used for lifting cable drums.
How Should Electrical Cable Drums Be Stored
Proper storage of electrical cable drums is essential to maintain the integrity and safety of the cables. Here are some guidelines:
Indoor vs. Outdoor
Determine whether the cable drums are designed for indoor or outdoor use. Different storage conditions may apply based on this distinction.
Suitable Ground
Store cable drums on firm and well-drained ground to prevent moisture buildup and potential damage to the drums.
Protection from Moisture
If storing outdoors, plywood and wooden drums should be protected from moisture to prevent swelling or warping.
Sunlight Protection
Shield the cable from direct sunlight to prevent UV damage, which can degrade the insulation over time.
UV and Weathering Protection
Use protective lagging or covering to shield the cable and drums from UV radiation and weathering effects, especially for outdoor storage.
Water Ingress Prevention
Seal any exposed cable ends or openings in the drums to prevent water ingress, which can lead to corrosion or electrical hazards.
Mechanical Protection
Take precautions to protect the cable from mechanical damage, such as impact or abrasion, during storage.
Proper Orientation
Store drums on their edges rather than on the flanges to prevent deformation and maintain stability.
Securing Drums
Ensure that drums are securely stored and prevented from rolling into each other, as misalignment can cause damage to both the drums and the cable.
FAQ
Taian Bairuixin Import and Export Co., Ltd. is one of the leading pp cable drum bobbin manufacturers and suppliers in China. We warmly welcome you to buy high-grade pp cable drum bobbin for sale here from our factory. All our products are with high quality and competitive price.
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