Corrugated Bobbin
What is Corrugated Bobbin
Corrugated cable drums made from high-quality corrugated steel, our cable reel drums are built to withstand heavy-duty use and provide long-lasting performance. For Optical Fiber Cable , Pipes, Conductors, Ropes ,Wires and Steel Wire.
Advantages of Corrugated Bobbin
High-quality Material
Made of durable mild steel, the Corrugated Steel Cable Drum ensures a long lifespan and reliable performance.
Easy Assembly
With the knock-down design system and bolt installation, the reels can be quickly and effortlessly assembled without the need for extensive tools or expertise.
Cost-effective Solution
The Corrugated Steel Cable Drum offers a cost-effective packaging solution for cables and wire ropes, reducing transportation costs due to its compact design.
Versatile Usage
Suitable for various applications, including cable and wire rope packing, the Corrugated Steel Cable Drum is a versatile choice for different industries and projects.
Why Choose US
Our Factory
Taian Bairuixin Import and export Co. ,Ltd based in Tai'an City, Shandong Province, China. With 17 years of experience in foreign trade exports, we are well-equipped to meet your needs.
Global sales
Our products are mainly sold to the United States, South Korea, Indonesia, New Zealand, Poland, Ukraine, Romania, and the United Kingdom, among others.
Product application
Our cable drums usually come in four different types, each with their own uses: wood, plywood, plastic and steel, which can also be termed as drums, have been used for many years to transport electric cables, fiber optic cables and wire products.
One-stop solution
Ensure the products meet the quality standards.
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Provide warm and friendly service and after-sale service.
First of all, talk about metal steel cable drums, metal steel cable drums, strong structure, and heavy load. During the use of use, be careful not to hit each other to avoid hitting the steel cable drums. Rain, as long as the metal steel cable drums the rain, it will rust if it is not processed in time. If you do n't use metal steel cable drums in some time, you should apply anti -rust oil and paint paint and store them in a cool and dry place.
The use of steel cable drums PN turbines is used in the steel cable drum. The steel cable drums have a light material and strong essence. During the use process, be sure to install and sell. Do not contact the corrosive organic solvents. Use it in a place where the light is shaped to prevent the material from aging prematurely. If you do n't understand, you can consult the steel cable drum staff at any time to discuss maintenance and use.
Corrugated wire reels play a fundamental role in the management and transportation of cables across various industries. These reels are a staple in the wire and cable manufacturing sector, offering a robust and versatile solution for handling, storing, and transporting cables efficiently.
Primarily constructed from high-quality corrugated cardboard, these reels come in various sizes, accommodating different cable lengths and diameters. The corrugated structure provides the necessary strength while remaining lightweight. It's an eco-friendly alternative to traditional wooden or metal reels, reducing overall shipping weight and costs.
The versatility of corrugated wire reels is evident in their adaptability to different cable types, such as electrical, fiber optic, or industrial cables. Their design allows for easy winding, unwinding, and handling during production or installation processes. Additionally, these reels can be customized to fit specific cable requirements, ensuring a snug fit and secure transportation.


In terms of sustainability, corrugated wire reels are recyclable, contributing to environmentally friendly practices within the cable industry. Many manufacturers opt for these reels not only for their functionality but also due to their eco-conscious design, aligning with global efforts towards sustainability.
Moreover, the cost-effectiveness of corrugated wire reels makes them an attractive option for companies looking to optimize their shipping and handling processes. They are durable, yet economically feasible, reducing expenses without compromising on performance.
The use of corrugated wire reels is not limited to cable transportation alone. These reels find application in cable storage, enabling organized and efficient inventory management. Their lightweight nature further aids in reducing workplace accidents and injuries associated with heavier reel materials.
Technical Specification Details
Its common carbon steel Q235 thin steel plate punched into corrugated type serves as the lateral plate; And its mandrel and major body are supported by four-groove reinforcing steel bars. The product has the characteristics of not only strengthening the strength of bobbin, but also having light weight of bobbin, which can be used for buncher, stranding machine, extruder, cabling machine and armouring machine. Anti Corrosive, Durable, Fine Finished, Hard Structure, High Quality.
|
Flange Diameter(F) mm |
Core Diameter (K)mm |
Central Hole Diameter (A)mm |
Largest Width(B)mm |
Winding Width (W)mm |
Empty Weight)Kg) |
Volume m3 |
|
600 |
250 |
80 |
468 |
400 |
7,5 |
0, 17 |
|
800 |
400 |
100 |
480 |
400 |
14 |
0, 31 |
|
800 |
500 |
100 |
500 |
485 |
43 |
0, 31 |
|
1000 |
500 |
100 |
605 |
485 |
28 |
0, 31 |
|
1000 |
500 |
100 |
609 |
485 |
74 |
0, 61 |
|
1200 |
600 |
100 |
724 |
600 |
108 |
1, 04 |
|
1500 |
800 |
100 |
946 |
750 |
160 |
2, 13 |
|
1600 |
800 |
100 |
1030 |
834 |
240 |
2, 64 |
|
1800 |
900 |
100 |
1148 |
834 |
400 |
3, 34 |
|
2100 |
900 |
100 |
1122 |
950 |
450 |
5, 06 |
|
2250 |
1400 |
100 |
1222 |
830 |
600 |
5, 68 |
|
2500 |
1450 |
100 |
1220 |
930 |
700 |
7, 63 |
|
2500 |
1450 |
100 |
1458 |
1150 |
800 |
9, 11 |
|
2650 |
1450 |
100 |
1488 |
1175 |
850 |
10, 45 |
|
2800 |
1700 |
100 |
1520 |
1157 |
1050 |
11, 92 |
|
3000 |
1600 |
100 |
1600 |
1235 |
1150 |
14, 40 |
Application of Corrugated Steel Spools
Corrugated steel spools, also known as reels, have become an indispensable component in various industries due to their versatility and utility. These spools are cylindrical structures made from corrugated steel, offering a wide range of benefits for transportation, storage, and handling of different materials.
The cable and wire industry. These spools provide a convenient and efficient way to store and transport lengthy cables without tangling or damaging them. The corrugated design ensures that the cables remain secure and protected, minimizing the risk of breakage during transit. Moreover, these spools are lightweight yet sturdy, making them easy to handle and stack, optimizing storage space.
Corrugated steel spools find extensive use in the shipping industry. They are utilized for winding ropes, chains, and various other maritime materials. The robustness of the corrugated steel construction ensures the safe delivery of heavy-duty items across long distances, guaranteeing that the goods reach their destination intact.
In the textile industry, corrugated steel spools play a crucial role in storing and distributing fabrics, threads, and yarns. The smooth rotation of the spool enables efficient unwinding during production, minimizing downtime and enhancing productivity.
Corrugated steel spools extend to the construction sector, where they are employed for handling wires, cables, and hoses on construction sites. Their durability and resistance to harsh environmental conditions make them a reliable choice for these demanding applications.
Corrugated steel spools have proven to be invaluable assets across various industries. Their versatility, sturdiness, and ease of use make them an ideal choice for storing, transporting, and handling various materials. As industries continue to evolve, these spools will undoubtedly remain a critical component, contributing to seamless operations and efficient logistics.
How to Judge the Quality of Steel Cable Drums
First, observe the quality of appearance
The appearance of a good steel cable should be neat, no obvious scratches, deformation or rust. The surface of the steel cable drum should be flat, without obvious bumps and oxidation. In addition, it is necessary to check the logo and signs of the steel cable drum to ensure that the product specifications, models and manufacturers are complete.
Second, check the coil of the steel cable drum
A good steel cable drum coil should be neat and compact, and there should be sufficient insulating gaps between the coils. The winding of the coil should be uniform, the tension is moderate, and there should not be obvious breaks, misplaced or loose phenomena. In addition, the insulation layer of the coil is also required to ensure that the insulation layer is complete and non -damaged.
Third, test the function and performance of the product
A good steel cable drum should be tested by strict function and performance to ensure that the electrical performance and transmission performance of the product meet the design requirements. You can determine whether the product's function and performance are qualified by conducting resistance testing, insulation testing, pressure resistance testing, and transmission performance testing.

Enhancing the durability of heavy-duty cable reels is of utmost importance to ensure their long-term performance, minimize downtime, and enhance operational efficiency.
One of the primary factors influencing the durability of heavy-duty cable reels is the choice of materials. Reels constructed from high-quality materials such as robust steel, reinforced plastics, or corrosion-resistant alloys exhibit superior durability. These materials offer excellent resistance to impacts, abrasion, chemicals, and environmental factors. Additionally, the construction of heavy-duty cable reels involves sturdy and well-engineered designs, including reinforced flanges, solid core supports, and precision-machined components. Such construction ensures the structural integrity of the reel, preventing deformations or failures during handling and operation.
Heavy-duty cable reels are often exposed to harsh environments, including moisture, chemicals, and extreme temperatures, which can accelerate corrosion. Implementing effective corrosion protection measures significantly improves the durability of these reels. This can be achieved through various methods such as applying corrosion-resistant coatings, utilizing stainless steel components, or incorporating protective treatments like galvanization or powder coating. By preventing corrosion, the integrity and lifespan of the cable reel are preserved, ensuring reliable performance even in challenging conditions.
The drum, which holds and dispenses the cable, is a critical component of a heavy-duty cable reel. Reinforcing the drum design enhances its durability and longevity. Incorporating features such as thicker drum walls, ribbed or fluted construction, and solid core designs improves the drum's resistance to bending, warping, or deformation under load. Additionally, the use of precision ball bearings or bushings reduces friction during cable payout and retraction, preventing excessive wear and extending the operational life of the reel.
Efficient tensioning and locking mechanisms play a vital role in preserving the durability of heavy-duty cable reels. These mechanisms ensure the secure and controlled payout of the cable, minimizing the risk of tangles, twists, or snags. Incorporating high-quality locking systems, such as ratchet or cam mechanisms, prevents unintentional cable release and ensures reliable cable retention during transport and operation. Well-designed tensioning systems allow for consistent and uniform cable tension, reducing strain on the cable and enhancing its longevity.
Improving the durability of heavy-duty cable reels also involves considering ergonomic features and ease of handling. Design elements such as integrated handles, non-slip surfaces, and balanced weight distribution enable safe and comfortable maneuvering of the reel during transportation, installation, and storage. Ergonomic considerations not only reduce the risk of accidents or injuries but also minimize potential damage to the reel caused by mishandling.
Enhancing the durability of heavy-duty cable reels is crucial for ensuring their long-term performance and reliability in demanding industrial environments. By employing strategies such as material selection, corrosion protection, reinforced drum design, efficient tensioning and locking mechanisms, and incorporating ergonomic features, manufacturers can significantly improve the durability of these reels. A durable cable reel minimizes downtime, reduces maintenance costs, and enhances operational efficiency in industries that rely on the efficient management of electrical cables. Continuous advancements in design, materials, and manufacturing processes will continue to contribute to the ongoing improvement of heavy-duty cable reel durability, meeting the evolving needs of various industries.
4. Component Assembly
The components of the flat cable reel, including the drum, flanges, axle, and handle, are assembled carefully. This process may involve welding, bolting, or adhesive bonding, depending on the materials used and the design requirements.
5. Surface Treatment
Surface treatment techniques such as powder coating or anodizing are applied to enhance the aesthetic appeal and corrosion resistance of the flat cable reel. This step also helps improve the durability of the reel, especially when used in harsh environments.
6. Quality Control
Throughout the manufacturing process, strict quality control measures are implemented to ensure that each flat cable reel meets industry standards and specifications. This includes dimensional checks, load testing, and visual inspections.
7. Packaging and Shipping
Once the flat cable reels pass quality control checks, they are packaged securely to prevent damage during transit. Proper labeling and documentation are also prepared before shipping the reels to customers or distributors.
Flat Cable Reel Manufacturing Process
Flat cable reels play a crucial role in various industries, offering a convenient solution for managing and deploying cables efficiently. The manufacturing process of flat cable reels involves several intricate steps to ensure durability, functionality, and efficiency.
1. Design Phase
The process begins with the design phase, where engineers create blueprints and specifications for the flat cable reel. This phase involves determining the dimensions, materials, and capacity of the reel based on its intended application.
2. Material Selection
High-quality materials are essential for ensuring the durability and performance of flat cable reels. Common materials used include steel, aluminum, and plastics. The selection of materials depends on factors such as load capacity, environmental conditions, and cost-effectiveness.
3. Cutting and Shaping
Once the materials are selected, they are cut and shaped according to the design specifications. Advanced cutting techniques such as laser cutting or CNC machining may be used to achieve precise dimensions and shapes.
FAQ
Taian Bairuixin Import and Export Co., Ltd. is one of the leading corrugated bobbin manufacturers and suppliers in China. We warmly welcome you to buy high-grade corrugated bobbin for sale here from our factory. All our products are with high quality and competitive price.
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