Double Layer High Speed Bobbin
What is Double Layer High Speed Bobbin
Double Layer Cable Spool is made of common carbon steel Q235 thick plate through assembly and welding, and machine finishing. The product has high rigidity of bobbin and high precision. Through dynamic test, the product has stable operation at high speed, and can be used for high-speed drawing-wire machine and wire stranding machine. The Double Layer Cable Spools are suitable for multiwire, plain and tinned copper ranging from 6/0.02mm to 12/0.4mm diameter, as well as plain and tinned single ends of copper from 0.1mm to 3.5mm diameter and single ends of aluminum from 1mm to 5mm diameter.
Advantages of Double Layer High Speed Bobbin
High Precision and Stability
All our spools undergo mechanical precision forming and dynamic balance tests, ensuring high precision and stability even during high-speed operations.
Wide Application Range
Designed for various materials such as steel wire, steel rope, copper, welding wire, and more, making it versatile and suitable for different industries.
Compliant with Standards
Our spools meet the standards set by GB4004, JB/T8997, and DIN46395, ensuring their reliability and quality.
Dynamic Balance
Dynamically balanced for speeds ranging from 25m/s to 50m/s, ensuring smooth and efficient operations without compromising performance.
Why Choose US
Our Factory
Taian Bairuixin Import and export Co. ,Ltd based in Tai'an City, Shandong Province, China. With 17 years of experience in foreign trade exports, we are well-equipped to meet your needs.
Global sales
Our products are mainly sold to the United States, South Korea, Indonesia, New Zealand, Poland, Ukraine, Romania, and the United Kingdom, among others.
Product application
Our cable drums usually come in four different types, each with their own uses: wood, plywood, plastic and steel, which can also be termed as drums, have been used for many years to transport electric cables, fiber optic cables and wire products.
One-stop solution
Ensure the products meet the quality standards.
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Electricity safety in use of cable reels is the top priority. According to safety requirements, we can choose non-delayed combustion cables, flame-retardant cables, halogen-free flame-retardant cables, fire-resistant cables, etc.
The transmission flow rate of aluminum core wires with the same specifications as the cable reel is about 0.7 times that of copper cores. The selection of aluminum core wires is larger than that of copper core wires. XLPE insulation can use smaller specifications. Larger sizes should be used. The calculated capacity in the table is calculated with three-phase 380V Cosφ = 0.85. When the ambient temperature is high or when the application is open, the safe flow rate will decrease, and a larger specification should be used at this time; when it is used for frequent starting of the motor, a larger specification should be selected 2 to 3 times.
According to experience, because of its large load current, the low-voltage power line generally chooses the cross-section according to the heating conditions, and then checks its voltage loss and mechanical strength; because of its high voltage level requirements, the low-voltage lighting line can be allowed first. Select the section according to the voltage loss condition, and then check the heating condition and mechanical strength; first select the section according to the economic current density, and then check its heat generation and allowable voltage loss; for high-voltage overhead lines, check its mechanical strength.
The Design Elements of the Cable Reel
The production and processing coordination of wire reels must be scientific, strict and meticulous, and the workers must be meticulous in implementing the production process requirements. Difficulties in any link will all affect the smooth production process. Wire reel production and processing production process and mechanical equipment rational layout of various mechanical equipment in the production line as far as possible according to the production process required by the product and reasonable sewage treatment, so that the production and processing at each stage.
The structure to be fully considered in the coil design:
1. Plastic shrinkage rate and various factors that damage the product model, such as mold manufacturing and installation errors, mold damage, etc. In addition, the manufacturing process of the molding machine and the matching of the basic structural parameters should be fully considered when designing the molded shell and cable reel.
2. Analytical surface, that is, the contact surface where the die and the mold base cooperate with each other when the mold is closed. The selection of its position and method is influenced by factors such as product shape and appearance, molding method, post-processing technology, mold type and structure, demolding method and molding structure.
3. Mold degree, that is, card avoidance, positioning, spring leaf, etc. The system is related to the product mold and service life. Depending on the stamping mold, different positioning methods are selected, and the control depends on manufacturing. The positioning of the hollow floor is mainly fully considered.
4. Concrete pouring system, that is, the feeding channel from the nozzle of the plastic machine to the middle of the cavity, including the fashion channel, the glue inlet and the cold material hole.
What Is the Selection of Cable Reel
Cable reels are widely used in all walks of life and are necessary for infrastructure. From the scope of application, we can initially understand that the cable reel is affected by external force factors. Therefore, regardless of construction or family applications, cable reels or plastic wire spools should follow the standards during purchasing to ensure security.
First, strong anti -external power capabilities
We mentioned that the cable spool is affected by external force factors such as the environment. Therefore, the anti -external force capacity and the cable spool material are an important criterion for measuring a cable reel. There are rainproof, dustproof, and splash protection.
There are high temperature blocking safety devices. Take the cable reel industry, setting over heat overload protectors, and electromagnetic leakage protectors, dual insurance for the cable spool. When the temperature of the cable is too high, the cable reel is automatically spool on nested to prevent fires. Especially in the hot summer, after high temperature and rainwater "washing", unqualified cables are extremely spontaneous and leakage, which is extremely dangerous.
Second, complete types
There are many applications for cable spools. Different use cable spools have different indicators for cable spools. For example, high -temperature insulation, high -temperature -resistant cable reels and plastic wire reels need to be needed at high temperature places. The environment with a low safety factor requires explosion -proof cable spools; different working occasions may also require various styles such as triangle, car, and wheel -style cable reel.
What Is the Difference Between I-Shaped Spool and Cable Spool
The steel I-shaped wheel can be recycled, which improves the production efficiency of the machine and reduces the packaging cost of steel cord and hose steel wire. The bobbin is widely used in the delivery of data cables, wire cables, radio frequency cables, optical fiber cables and other wire materials. Various types of cast steel, iron castings and plastic I-shaped wheels of various specifications can be customized according to the needs of users.
The Spools and plastic reels are made of environmentally friendly ABS, PS, PP, PE and other new materials. Plastic reel made of recycled materials, using advanced technology, special equipment and special steel PDR, with many varieties, beautiful shapes, and economic benefits, complete specifications, large output, can manufacture spools according to different requirements of customers, and is a substitute for wooden, iron and other synthetic material I-shaped wheels.
In addition to the difference in the name of the I-shaped wheel, the reel, and the spool, the second is that the I-shaped wheel is mostly made of steel, which is more durable and can be recycled to save the cost of use. The plastic reels and spools can replace steel and wooden I-shaped wheels, with superior performance and lower prices than steel I-shaped wheels.
Cable reel is a tool used to wind metal wire or wire rope. According to the different materials and specifications of the silk rope wound, the specifications and materials of cable reel are also different. Cable reel wound with steel wire is generally made of steel plate structure.
Steel Cable reel: It is welded and formed by reinforced thick plate, such as NTC, YA-40, etc., and has been machined and tested for dynamic balance. It has high strength, high rigidity, and good stability in high-speed operation.
Plastic Cable reel: It is injection molded with special engineering plastics for plastic cable reels. The product has high precision and advanced structure. The side plate is reinforced with dense ribs. It has the characteristics of good balance performance, high strength, and acid and alkali corrosion resistance. The balance accuracy can reach above 6.3.
The overall structure is a combination of plastic and metal matching to ensure the shaft hole requirements and electrical conductivity. The product parts can be disassembled and replaced, and the maintenance is convenient. Generally, Cable reels with different strengths and precisions can be made according to customer equipment requirements. Long, the flange will be deformed due to the large capacity.
What Should Be Paid Attention to in Cable Reel Shipment
Power cables are generally wound on cable reels for transportation, storage and laying. Short sections of cables below 30m can also be rolled into circles according to the minimum bending radius not less than the allowable cable, and at least four places should be tied tightly before handling. In the past, the cable reels of cables and mining cables were mostly wooden structures, but now they are mostly steel structures, because the steel structure is relatively strong and not easy to damage, which is very good for protecting cables, and this kind of cable reel can be reused, which is more economical than wooden cable reels . In the process of transporting and loading and unloading the cable drum, the key issue is not to damage the cable and not to damage the insulation of the cable. Although this is a well-known problem, it happens from time to time, so it should be taken seriously.
Cable reel shipment
The cable reel is generally installed by a crane. When the cable reel is transported on the vehicle, the pedicure sofa should be placed firmly and fixed firmly. The edge of the cable reel should be padded to prevent the cable reel from shaking, colliding with each other or falling over.
The cable must be inspected before transportation. The cable should be intact and the cable should be sealed tightly; the oil supply valve on the pressure box should be in the open state, and the pressure indicator should be normal; the outside of the cable should be well protected to prevent damage from foreign objects. If a problem is found, it should be dealt with before loading and transporting. Cable reels are not allowed to be loaded horizontally. Lying flat will loosen the winding of the cable and easily damage the cable and the cable reel.
Cable reel unloading
If there is no lifting equipment when unloading, it is strictly forbidden to push the cable reel directly off the transport vehicle. Because it is pushed down directly, not only the cable reel is damaged, but the cable is also vulnerable to mechanical damage. For smaller cable reels, a slope can be built with wooden boards, and then the cable reel is pulled by a winch or a rope and slowly rolled down the slope. When loading and unloading cable reels, it is strictly forbidden to hoist several reels at the same time.
The rolling of the cable reel
The cable drum must be controlled within a small distance when rolling on the ground. The direction of rolling must be in the direction indicated on the side of the cable drum (following the direction in which the cable is wound). If it is rolled in the reverse direction, the cable will unwind and become loose and fall off.
The cable reel uses safety commands, and the use of mobile cable reels is similar to the power sockets we contact every day. They are all mobile power supplies for the convenience of daily production and life. Then the safe power consumption of the mobile cable reel is similar to the power consumption of the power strip in our life.
In order to ensure that there is no overload operation in the circuit, in the mobile cable reel, in order to ensure safety, each product is equipped with an overheating overload and leakage protector, which will automatically trip after overloading.
Secondly, high-power electrical appliances are often equipped with three-core sockets, in order to achieve safe grounding during the power-on process; and in the mobile cable tray, all panels are equipped with three-hole grounding sockets.
Third, in daily life, when the mobile cable reel is in use, copper wire and iron wire cannot be used instead of fuses, nor can enameled wires be used instead of heating wires and other substitutes.
Fourth, if the power is cut off when people walk, the power switch must also be turned off during a power outage, so as to avoid accidents when the power comes in. When used in industrial places, if there is a power failure, you should contact the electrician to check and repair it before continuing to use it.
Fifth, do not place the mobile cable reel in a humid or flammable environment. Although most industrial cable reels are waterproof, staying in a humid environment for a long time will also affect their normal work. Secondly, there are flammables in the working environment, which will cause a fire hazard when the current is overloaded or the power supply sparks.
Wire reels or cable reels are wire reels or cable reels that provide the function of winding wires and cables for industrial and mining enterprises. At present, they are widely used in oil fields, mines, construction, machinery manufacturing units, scientific research units, ports, shopping malls, hotels, road and bridge construction, etc. industry. With the increasing diversification of industrial needs, mobile wire reels or cable spools have become a new favorite in the cable reel market, which not only improves the production environment, but also improves production efficiency.
One of the selection criteria for wire reels or cable spools - super strong resistance to external forces
The wire reel or cable spool is greatly affected by external factors such as the environment, so the ability to resist external forces (and the material of the cable reel) is an important criterion for evaluating a wire reel or cable spool.
1. Protected against rain, dust and splash.
2. There is a high temperature blocking safety device. Set overheat and overload protectors and electromagnetic leakage protectors on the cable reels, double insurance. When the temperature of the cable reel is too high, it will automatically power off to protect the cable reel and prevent fire. Especially in the hot summer, after being "washed" by high temperature and rain, unqualified cables are prone to spontaneous combustion and leakage, which is extremely dangerous.
The second selection criterion for wire reels or cable spools - the safety setting of "preventing problems before they happen" A high-quality product is like a leader. He must not only have the ability to deal with emergencies, but also "prevent problems before they happen". "Consciousness.
The wire reel or cable spool should be equipped with humanized safety devices such as special fixed wire clips, locking functions, and all-steel guards, which will stifle potential safety hazards while facilitating construction operations.
The third selection criterion for wire reels or cable spools - complete types
There are many applications for wire reels or cable spools. Cable reels for different purposes have different requirements for the indicators of cable reels. For example, high-insulation and high-temperature-resistant cable reels are required in high-temperature places; explosion-proof is required in environments with low safety factors. Cable reel: Various types of cable reels, such as tripod, trolley, and wheeled type, may be required in different workplaces.
1. The electric field around the cable core is uniform, and there is no tangential stress on the insulating surface. Compared with the turnkey cable, the insulation performance is better, so it is suitable for cables with a voltage level of 35kv.
2. There is no impregnated filler inside the lead (aluminum) package, and the insulating oil is not easy to flow, which can reduce the phenomenon of oil leakage during operation.
3. The impregnation of paper insulation is simple and plump, which is easy to ensure the quality of production.
4. The heat dissipation condition is better, which can increase the carrying capacity.
5. The deformation is small when bending, and the internal insulation is not easy to be damaged.
6. When a single-phase fault occurs, one core can be repaired alone, thereby reducing the repair cost and shortening the repair time.
FAQ
Taian Bairuixin Import and Export Co., Ltd. is one of the leading double layer high speed bobbin manufacturers and suppliers in China. We warmly welcome you to buy high-grade double layer high speed bobbin for sale here from our factory. All our products are with high quality and competitive price.
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