Wooden Cable Drums
What is Wooden Cable Drums
A cable reel is a round, drum-shaped object such as a spool used to carry various types of electrical wires. Cable reels, which can also be termed as drums, have been used for many years to transport electric cables, fiber optic cables and wire products. Cable reels hold conductive cable or lifting cable and are used for storage, unwinding, and winding. Contacts on electric cable reels keep the power on while winding.
Cable reel rollers, unlike reel jack stands, are a single, stationary piece of equipment. The reel rotates thanks to a low base with steel rollers smoothly. Workers may swiftly disburse cable after installing the reel in place without worrying about serious safety hazards caused by poor setup.
Cable reel rollers can improve operational efficiency over time because they're faster to put up and utilize than jack stands. While cable reel jack stands must be absolutely aligned to one another, reel rollers are one piece of equipment; once the roller has been properly positioned, employees can begin payout.
Reel rollers are often sturdier and longer lasting than jack stands, despite their higher initial cost. They're less likely to be misconfigured, which is important when dealing with large reels. Tie-down kits can also be used to secure them for increased dependability.
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Our Factory
Taian Bairuixin Import and export Co. ,Ltd based in Tai'an City, Shandong Province, China. With 17 years of experience in foreign trade exports, we are well-equipped to meet your needs.
Global sales
Our products are mainly sold to the United States, South Korea, Indonesia, New Zealand, Poland, Ukraine, Romania, and the United Kingdom, among others.
Product application
Our cable drums usually come in four different types, each with their own uses: wood, plywood, plastic and steel, which can also be termed as drums, have been used for many years to transport electric cables, fiber optic cables and wire products.
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Types of Wooden Cable Drums
Wooden Cable Reels
As the name suggests, wooden cable reels are made from wood. Wooden cable reels are used in applications where heavy loads are to be carried. The wooden reels can be used to reel in wires, ropes, and electrical cables. Depending on the product to be transported, they can be tailored to a variety of traverse lengths and flange diameters.
Plywood Cable Reels
The logs are soaked and heated to soften the wood before the veneers can be cut into suitable shapes and sizes. Depending on the type of wood, this procedure can take anywhere from 12 to 40 hours. The treated logs are put one at a time onto a peeler lathe, where they are fed to a full-length knife blade. This reduces the block's diameter to about 3 to 4 inches, and any remaining wood is removed from the lathe and replaced with a fresh log. Following that, the veneer is cut into usable widths in accordance with industry standards for plywood sheets.
Shuttering Plywood Cable Reel
Shuttering plywood is made of thick hardwood with a smooth film coating on both sides. It's mostly employed around building projects. Shuttering plywood is so dense that it includes at least nine layers of densely packed core veneers that are pressed together by high-pressure devices at extremely high temperatures. The ultimate product is plywood with a density of 750kg per cubic meter and a thickness of 12mm that is extremely robust. Shuttering plywood is used for heavy-duty applications where it must endure large loads.
Plastic Cable Reels
For monofilament and insulated wire makers, plastic reels are a sturdy and lightweight alternative packaging solution. Plastic reels can be recycled completely. Makers of industrial and residential wire, with uses for electrical wiring and data transmission cables, manufacturers of ribbon and tape, and monofilament manufacturers for recreational and medicinal applications are among the current applications.
How to Choose the Right Cable Reel
Consider the specific usage and requirements
When selecting a cable reel, it is important to consider the intended application, cable type, length, and weight requirements. Understanding the specific usage and requirements will help determine the appropriate reel design, size, and capacity.
Evaluate the reel's structure and material
The reel's structure and material should be evaluated based on the environmental conditions, cable type, and expected load. Reels made of durable materials like steel or high-grade plastics offer better protection and longevity, particularly in harsh or outdoor environments.
Determine the appropriate size and capacity
The size and capacity of the reel should be chosen based on the cable length, weight, and space constraints. It is essential to ensure that the reel can comfortably accommodate the cable without causing any strain or damage during winding or unwinding.
Primary Components of a Cable Reeling Drum
Drum Body
The design of a cable reeling drum is dependent on cable diameter and its characteristics. Oftentimes, the drum body is made from a square or rectangular hollow section.
Drive Units
A cable reeling drum's drive unit consists of a slipping unit called the ‘contorq unit', which is mounted on the worm gear box's worm shaft, and geared motor with brake. The function of the contorq unit is basically to provide reeling cables with an accurate control torque. To adjust this unit, one must remove the flanged mounted geared motor and access the castellated nut designed for such adjustment.
Slipring Assembly
Slipring is utilised to transmit electric power through cable from a cable reeling drum to a moving machine. In order to achieve good contact, this slipring requires a cleaned and well-polished surface. It must be of a type and size adequate to carry a voltage system and nominated cable current. The slipring assembly also needs to be enclosed in a dust-proof cover.
Roller Guide Ways
Like the drum body, the selection of the roller guide is dependent on cable diameter. Usually, the roller guide in a mono-spiral type of cable reeling drum is fixed with a crane structure. The rollers of this roller guide must be contoured in order to provide precise guidance with the cable's winding and unwinding process on the drum.
Essential Tools for Handling Cable Drums
Reel stands
Cable reeling drums, begin with base jack stands that are specially designed for high-capacity storage. These stands can elevate the cables above the ground, which can then help protect the cables or the drum against environmental hazards. Utilising a jack stand can address the safety issues of handling cable drums while also making the cables available for fast and easy payout when needed.
Reel taxi
Roller platforms facilitate ergonomic cable payout and streamline the transportation of smaller reels. Among the best roller platforms to use is the reel taxi, which is an easy-to-deploy piece of equipment optimised for spools that come with diameters between 12 and 24 inches. Specifically suitable for data cables, reel taxis often feature adjustable rollers with closed bearings and a sturdy poly coating as well as locking casters. These reel taxis usually have a carrying capacity of 400 pounds and are an incredible option for common wiring jobs.
Reel handler attachment
When it comes to transporting cable drums, reel handler attachments are something every enterprise should invest in. With a reel handler attachment, any type of forklift can safely and securely transport cables or distribute products at an ergonomic posture. This equipment usually comes with a safety chain for complete engagement with lift trucks, as well as tapered ends to enable reels with full loads to be loaded quickly without the need for heavy lifting.
Overhead reel lifter
When cable drums cannot be lifted from the bottom, one can make use of the overhead reel lifter, which enables the overhead loading, lifting, and transportation of up to 5,000 pounds of products. This equipment accommodates spools with a maximum diameter capacity of 59” and a maximum width range of 38”. A safety chain typically attaches to either the mast or the fork, and the beams feature keyhole chain-link slots for fast adjustments when dealing with cable reels of various sizes.
Parallel reel payout
The parallel reel payout streamlines cable pulling with multi-compartment, free-spinning reels. It is available in a variety of configurations to accommodate various reels, and it usually comes with a four-way pocket design to allow flexible positioning with a pallet truck. Alternatively, one can outfit the parallel reel payout with casters for fast and easy ground transportation.
Underground cable installation is a vital part of modern infrastructure development that requires special tools and equipment to lay electrical earth cables and other kinds of cables efficiently and safely. Among the most essential equipment required in most cable installations are drums for reeling cables. Basically, the primary purpose of cable reeling drums and their main components is to carry different types of electrical cables, fibre optic cables, and wire products.
When using a cable drum for transporting cables and wires, proper equipment handling is necessary. It is crucial to ensure the efficiency and safety of every underground cable installation project.
To ensure proper handling of cable drums, here are some important pieces of advice you should follow:
Avoid moving the cable drum by directly dropping it from the transport vehicle, as it can cause potential damage to both the cables and the drum.
When moving cable drums, always utilise proper lifting machines, such as forklifts and cranes.
When hoisting wires or cables, make use of a spreader bar to keep the lifting chain from directly pressing against the drum, which can then damage the drum or weaken the chain.
Ensure the complete and safe lifting of the cable drums by lifting them at 90° to the flanges. Be sure to extend the forks past both flanges.
Make sure to roll the cable drums for short distances only and in directions that will not cause the cables inside the drums to loosen. Otherwise, cable tangling or kinking may occur.
When it comes to proper cable drum handling, there are certain pieces of equipment that are essential for ensuring the efficiency and safety of cable installation projects. These pieces of equipment guarantee that cable drums are handled carefully during every phase of the installation procedure. Among the most important equipment for cable drum handling are cable jacks and cable drum trailers.
Cable Jacks
Cable jacks are screw-type or hydraulic devices that are used to lift cable drums during the installation process. These devices are available with different lifting capacities. Their main purpose is to ensure correct and safe handling of cable drums, regardless of their sizes and weights.
Cable Drum Trailers
Cable drum trailers provide cable drums with a secure and safe transport that they need between job sites. The construction of these trailers enables them to hold onto cable drums securely without denting or damaging them during transportation. This ensures maximum protection of the cables during their trips.
Suitable Cable Reel Length
10-Meter cable drums
10-meter cable drums are the best choice for small-scale projects that demand limited cable length. These compact and solid reels offer easy portability without sacrificing quality. Whether you are working on a small job site or in a workshop, a 10-meter cable drum will provide you with the convenience that you need.
15-Meter cable drums
For projects that necessitate a little more reach, 15-meter cable drums are a recommended option. With an expanded cable length, this kind of reel can provide you with great flexibility and versatility. These reels are ideal for medium-sized projects in trade, construction, and DIY applications.
20-Meter cable drums
20-meter cable drums strike an excellent balance between portability and cable length. These reels provide an extended reach while still being easy to transport and manage at the same time. They are a perfect choice for tradesmen who need a versatile and reliable cable reel for their everyday work.
25-Meter cable drums
For those who are working on large-scale projects that require stretched-out cable lengths, 25-meter cable reels are the ideal choice. These cable drums provide adequate reach, thereby ensuring that you can connect to power sources easily and with no limitations. Their usually strong construction and premium components make them ideal for demanding work environments.
40-Meter cable drums
For industry professionals who deal with demanding and challenging work environments, 40-meter cable reels are specifically designed to address their needs. These heavy-duty reels provide an extended cable length that combines durability and outstanding performance. With their qualities, they are quite suitable for industrial settings, construction sites, and professional applications.
50-Meter cable drums
For those who tackle long-distance projects that require maximum cable length, 50-meter cable drums are the perfect solution. These cable reels offer a comprehensive reach that enables you to work with great efficiency across large areas. With their solid design and reliable performance, 50-meter cable reels are the preferred choice for those who handle long-distance electrical installations.
Applications of Cable Reels
Cable reels are used for on-site cable installation. The cable drum is used to secure and remove various sorts of cables from various locations. This type of equipment is a useful tool for cable installation and maintenance.
Mounted on shafts: Shaft-mounted reels have a very easy-to-adjust cable tension, making them one of our most popular and adaptable cable retractors.
Cable reels are applied in vehicles, mostly off-road trucks. They are used to reel out the vehicle when it is stuck in mud for example.
Fiber optic cables are commonly packaged in steel reels made specifically for transporting and storing fiber optic wires. Light pulses created by tiny lasers or light-emitting diodes transport communication signals across fiber optic links (LEDs). The cable is made up of one or more glass strands that are each only a few millimeters thicker than human hair. The core is the part of each strand that offers a path for the light to go. A layer of glass called a coating surrounds the core and reflects light inward to reduce signal loss and allow light to pass through bends in the wire.
FAQ
Taian Bairuixin Import and Export Co., Ltd. is one of the leading wooden cable drums manufacturers and suppliers in China. We warmly welcome you to buy high-grade wooden cable drums for sale here from our factory. All our products are with high quality and competitive price.
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